Customized OEM 5 Axis Service High Precision CNC Machining Anodized Machined Aluminum Parts CNC Machining Prototyping
Description Of Customized Precise Machined CNC Machining Prototyping
"Customized Precise Machined CNC Machining Prototyping" refers to a specialized service that focuses on creating highly accurate, custom-designed prototypes using advanced CNC (Computer Numerical Control) machining techniques. This service is essential for developing and testing new designs before mass production, ensuring that parts meet exact specifications and function as intended.
High Precision Machining:
Advanced CNC Technology: Utilizing state-of-the-art CNC machines to achieve high precision and accuracy in the production of prototypes.
Tight Tolerances: Ensuring prototypes meet stringent tolerance requirements, which is crucial for fit, form, and function testing.
Material Variety:
Diverse Material Selection: Working with a wide range of materials, including metals (such as aluminum, stainless steel, brass, and titanium), plastics, and composites.
Application-Specific Materials: Choosing materials that best suit the intended application and performance requirements of the prototype.
Material Of Customized Precise Machined CNC Machining Prototyping
| Processing | CNC Turning, CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding | |||
| Materials | Aluminum: 2000 series, 6000 series, 7075, 5052, etc. | |||
| Stainless steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc. | ||||
| Steel: 1214L/1215/1045/4140/SCM440/40CrMo, etc. | ||||
| Brass: 260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper | ||||
| Titanium: Grade F1-F5 | ||||
| Plastic: Acetal/POM/PA/Nylon/PC/PMMA/PVC/PU/Acrylic/ABS/PTFE/PEEK etc. | ||||
| Surface Treatment | Anodized, Bead Blasted, Silk Screen, PVD Plating, Zinc/Nickel/Chrome/Titanium Plating, Brushing, Painting, Powder Coated, Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc. | |||
| Tolerance | ±0.002 ~ ±0.005mm | |||
| Surface Roughness | Min Ra 0.1~3.2 | |||
Application Of Customized Precise Machined CNC Machining Prototyping
1. Computers and Laptops: Skived heatsinks are widely used in computer processors, graphics cards, and other internal components to dissipate heat generated during intense computing tasks. They help prevent overheating and maintain optimal performance.
2. LED Lighting: LED lights generate heat, and efficient cooling is essential to maintain their longevity and brightness. Skived heatsinks are used in various LED lighting applications, including residential, commercial, and automotive lighting systems.
3. Audio Amplifiers: High-power audio amplifiers generate significant heat during operation. Skived heatsinks are employed to cool down the amplifier circuitry, ensuring stable performance and minimizing distortion.
Features Of Customized Precise Machined CNC Machining Prototyping
1. Efficient Heat Dissipation: Aluminum is a highly efficient conductor of heat, and skived heatsinks are designed to maximize the surface area for heat dissipation. The skived fin structure enhances the heatsink's ability to transfer heat away from the electronic components.
2. Thin and Lightweight: Skived heatsinks are manufactured using a precision machining process that allows for the creation of thin and lightweight fins. This design makes them suitable for applications where space and weight are critical considerations.
3. Customizable Fin Geometry: The skiving process allows for the creation of intricate and customizable fin geometries, which can be tailored to specific thermal requirements and airflow conditions. This flexibility ensures optimal performance for various applications.
Advantages
1. Quality control: the defective products rate is 0.1%. Imported material 100%.
2. Reasonable price. Precision made. Experience & reasonable QC that you can reply on.
3. Each part would be given 100% test and tryout before shipment.
4. Adequate supply capacity. Punctual delivery time.
FAQ
Q: How can I customize my products ?
A: Please describe your project. Include the following information so that we can provide an accurate quote: Part Name, 3D CAD Drawing, Quantity, Material, Color, Finishing.
Q: How can I know my products going on ?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the production process.
Q: Can You sign a confidentiality greement ?
A: We can sign a confidentiality agreement according to your needs.
Q: What is your terms of payment ?
A: 30% in advance ,70% balance before shipment. Other terms negotiable.
Q: Are you a trading company or factory?
A: We are direct factory with 20 experienced engineers and more than 80 employees as well approximate 3,000 square meters workshop area.
Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you if placed order.
Our products are sold all over the world, you can rest assured.
