Customized CNC Turning Parts for High-Performance Industrial Machinery Metal Parts for Advanced CNC Turning Technology
Description of Customized CNC Turning Parts for High-Performance Industrial Machinery Metal Parts for Advanced CNC Turning Technology
Customized CNC turning parts for high - performance industrial machinery metal parts represent a highly specialized and precision - engineered solution in the manufacturing sector. These parts are crafted using advanced Computer Numerical Control (CNC) turning technology, which is a subtractive manufacturing process where a cutting tool removes material from a rotating workpiece to create the desired shape and dimensions.
Specification of Customized CNC Turning Parts for High-Performance Industrial Machinery Metal Parts for Advanced CNC Turning Technology
CNC Capacity | ||||
CNC Machining Center | 3 / 4 / 5 axis CNC Machining Centers | 40+ CNC Machines | ||
CNC Turning | φ0.5 - φ300 * 750 mm | DIN-2768-Fine +/-0.005 mm | ||
CNC Machining | 1270×508×635 mm(max) | DIN-2768-Fine +/-0.005 mm | ||
CNC Stamping | 1000 * 1000 mm(max) | DIN-2768-Fine +/-0.005 mm | ||
Drawing Format | IGS,STP,X_T ,DXF,DWG , Pro/E, PDF | |||
Inspection Equipments | Measurement Instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. | |||
Material Available | ||||
Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416, 17-4PH, etc. | |||
Steel | Mild steel, Carbon Steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. | |||
Brass | HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. | |||
Copper | C11000,C12000,C12000 C36000 etc. | |||
Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. | |||
Iron | A36, 45#, 1213, 12L14, 1215 etc. | |||
Plastic | ABS, PC, PE, POM, Delrin, Nylon, Teflon, PP,PEI, Peek etc. | |||
Surface Finishing | ||||
Aluminum Parts | Stainless Steel Parts | Steel Parts | Copper /Brass | Plastic Parts |
Clear Anodized | Polishing | Zinc plating | Polishing | Painting |
Color Anodized | Passivating | Oxide black | Passivation | Chrome plating |
Sandblast Anodized | Sandblasting | Nickel plating | Galvanized | polishing |
Chemical Film | Laser engraving | Chrome plating | Nickel Plating | Sandblast |
Brushing | Carburized | Chrome plating | Laser engraving | |
Polishing | Heat treatment | |||
Chroming | Powder Coated |
Quality Control
1. Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2. Checking the details before the production line operated
3. Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4. Checking the goods after they are finished---- Final quality control(FQC)
5. Checking the goods after they are finished-----Outgoing quality control(OQC)
Application Of Customized CNC Turning Parts for High-Performance Industrial Machinery Metal Parts for Advanced CNC Turning Technology
1. Auto Components Hardware Parts Auto Parts
2. Communication Equipment
3. Industrial Equipment
4. Medical EquipmentsMechanical Parts
5. Ship Accessories
6. Electrical Equipment
7. Mechanical Equipment
Our Advantages
1. High Precision and Consistency
Advanced CNC turning technology ensures that each part is manufactured with extremely high precision. The use of computer - controlled machines eliminates human error, resulting in parts that meet the exact specified dimensions and tolerances. This consistency is vital for high - performance industrial machinery, where the proper fit and alignment of components are essential for optimal operation. For example, in a precision gearbox, even a minor deviation in the diameter of a shaft can cause misalignment, leading to increased wear and tear and reduced efficiency.
2. Material Efficiency
CNC turning is a subtractive manufacturing process, but advanced techniques and software optimization allow for efficient use of materials. The machines can be programmed to minimize material waste by carefully planning the cutting paths and utilizing the raw material to the fullest extent. This not only reduces the cost of production but also aligns with sustainable manufacturing practices, as less material ends up as scrap. In industries where expensive metals like titanium are used, material efficiency can lead to significant cost savings over time.
3. Short Lead Times
Once the CNC program is set up, the manufacturing process can be highly automated. This means that large quantities of customized parts can be produced relatively quickly. Compared to traditional manufacturing methods that may require extensive setup times and manual labor, CNC turning allows for faster turnaround times. This is particularly beneficial in industries where quick delivery of replacement parts or rapid prototyping is necessary to keep the machinery operational or to bring new products to market faster.
4. Design Flexibility
Advanced CNC turning technology offers a high degree of design flexibility. Engineers and designers can create complex and customized geometries without being limited by the constraints of traditional manufacturing processes. This allows for the development of innovative parts that are specifically designed to improve the performance, efficiency, or functionality of high - performance industrial machinery. For instance, a customized part with a unique shape can be designed to reduce air or fluid resistance in a pump, thereby increasing its overall efficiency.
FAQ
Q1: Where can I get product & price information?
A1:Send us inquiry e-mail, we will contact you as we receive your mail.
Q2: How long can I get the sample?
A2:Depends on your specific items, within 3-7 days is required generally.
Q3: What kinds of information you need for quote?
A3:Kindly please provide the product drawing in PDF, and will be better you can provide in STEP or IGS.
Q4: What are the payment terms?
A4: We accept 50% as payment deposit, when the goods is done, we take photos for your check and you then pay the balance.
Q5: Are you a trading company or factory?
A5:We are direct factory with 10 experienced engineers and more than 650 employees as well approximate 2,000 square ft. workshop area.
Q6: What shall we do if we do not have drawings?
A6:Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Hight, Width), CAD or 3D file will be made for you if placed order.