Customized CNC Turning Parts for High-Performance Industrial Machinery Metal Parts Applications
Description of Customized CNC Turning Parts for High-Performance Industrial Machinery Metal Parts Applications
Customized CNC turning parts for high - performance industrial machinery metal parts are precision - engineered components crafted through Computer Numerical Control (CNC) turning technology. This subtractive manufacturing process involves a rotating workpiece and a cutting tool that removes material to shape the part according to specific design requirements.
Specification of Customized CNC Turning Parts for High-Performance Industrial Machinery Metal Parts Applications
CNC Capacity | ||||
CNC Machining Center | 3 / 4 / 5 axis CNC Machining Centers | 40+ CNC Machines | ||
CNC Turning | φ0.5 - φ300 * 750 mm | DIN-2768-Fine +/-0.005 mm | ||
CNC Machining | 1270×508×635 mm(max) | DIN-2768-Fine +/-0.005 mm | ||
CNC Stamping | 1000 * 1000 mm(max) | DIN-2768-Fine +/-0.005 mm | ||
Drawing Format | IGS,STP,X_T ,DXF,DWG , Pro/E, PDF | |||
Inspection Equipments | Measurement Instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. | |||
Material Available | ||||
Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416, 17-4PH, etc. | |||
Steel | Mild steel, Carbon Steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. | |||
Brass | HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. | |||
Copper | C11000,C12000,C12000 C36000 etc. | |||
Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. | |||
Iron | A36, 45#, 1213, 12L14, 1215 etc. | |||
Plastic | ABS, PC, PE, POM, Delrin, Nylon, Teflon, PP,PEI, Peek etc. | |||
Surface Finishing | ||||
Aluminum Parts | Stainless Steel Parts | Steel Parts | Copper /Brass | Plastic Parts |
Clear Anodized | Polishing | Zinc plating | Polishing | Painting |
Color Anodized | Passivating | Oxide black | Passivation | Chrome plating |
Sandblast Anodized | Sandblasting | Nickel plating | Galvanized | polishing |
Chemical Film | Laser engraving | Chrome plating | Nickel Plating | Sandblast |
Brushing | Carburized | Chrome plating | Laser engraving | |
Polishing | Heat treatment | |||
Chroming | Powder Coated |
Quality Control
1. Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2. Checking the details before the production line operated
3. Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4. Checking the goods after they are finished---- Final quality control(FQC)
5. Checking the goods after they are finished-----Outgoing quality control(OQC)
Application Of Customized CNC Turning Parts for High-Performance Industrial Machinery Metal Parts Applications
1. Auto Components Hardware Parts Auto Parts
2. Communication Equipment
3. Industrial Equipment
4. Medical EquipmentsMechanical Parts
5. Ship Accessories
6. Electrical Equipment
7. Mechanical Equipment
Our Advantages
1. Enhanced Performance and Efficiency
Customized CNC turning parts are designed to meet the exact specifications of high - performance industrial machinery. This precision ensures that the parts fit together perfectly, reducing friction, wear, and energy consumption. For instance, in a high - speed spindle used in a CNC milling machine, a customized shaft with a precisely machined surface finish and tight dimensional tolerances can minimize vibration and improve the overall cutting accuracy and efficiency of the machine.
2. Increased Durability and Longevity
The use of high - quality metals and advanced manufacturing techniques in CNC turning results in parts that are highly durable. These parts can withstand extreme temperatures, high pressures, and heavy loads, which are common in industrial machinery applications. For example, in a power generation turbine, customized CNC turning parts such as blades and shafts are exposed to high temperatures and rotational forces. The precise manufacturing process ensures that these parts have the necessary strength and resistance to fatigue, extending their service life and reducing maintenance costs.
3. Cost - Effectiveness in the Long Run
Although the initial cost of customized CNC turning parts may be higher compared to standard off - the - shelf components, they offer significant cost savings in the long run. The high precision and durability of these parts reduce the frequency of breakdowns and the need for frequent replacements. Additionally, the improved performance and efficiency of the industrial machinery can lead to increased productivity and lower operating costs. For example, in a manufacturing plant, the use of customized CNC turning parts in production machinery can reduce downtime and increase output, resulting in higher profits.
4. Quick Adaptation to Design Changes
In the fast - paced world of industrial machinery, design changes are often necessary to improve performance, comply with new regulations, or meet customer demands. CNC turning technology allows for quick and easy adaptation to these design changes. Once the new design specifications are input into the CAM software, the CNC machine can be reprogrammed to produce the updated parts. This flexibility enables manufacturers to respond rapidly to market changes and stay competitive in the industry. For example, if a new environmental regulation requires a change in the design of a component in a waste - treatment machine, the manufacturer can quickly modify the CNC program and produce the new parts without significant delays or costs.
FAQ
Q1: Where can I get product & price information?
A1:Send us inquiry e-mail, we will contact you as we receive your mail.
Q2: How long can I get the sample?
A2:Depends on your specific items, within 3-7 days is required generally.
Q3: What kinds of information you need for quote?
A3:Kindly please provide the product drawing in PDF, and will be better you can provide in STEP or IGS.
Q4: What are the payment terms?
A4: We accept 50% as payment deposit, when the goods is done, we take photos for your check and you then pay the balance.
Q5: Are you a trading company or factory?
A5:We are direct factory with 10 experienced engineers and more than 650 employees as well approximate 2,000 square ft. workshop area.
Q6: What shall we do if we do not have drawings?
A6:Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Hight, Width), CAD or 3D file will be made for you if placed order.