Customized Precision Metal Stamping for EMI RFI Protection in High-Frequency Electronic Devices with Custom PCB RF Shields
Description Of Customized Precision Metal Stamping for EMI RFI Protection in High-Frequency Electronic Devices with Custom PCB RF Shields
In high-frequency electronic devices, electromagnetic interference (EMI) and radio-frequency interference (RFI) pose significant challenges, potentially causing signal degradation, data corruption, or system failure. To mitigate these risks, customized precision metal stamping combined with custom PCB RF shields has emerged as a critical solution. This approach involves designing and manufacturing bespoke metal components that seamlessly integrate with printed circuit boards (PCBs) to block or absorb unwanted electromagnetic radiation while ensuring optimal signal integrity.
Material Of Customized Precision Metal Stamping for EMI RFI Protection in High-Frequency Electronic Devices with Custom PCB RF Shields
Material and Testing Report | ||
Metal | Aluminum | Aluminum 2024 Aluminum 5052 Aluminum 6061-T6 |
Aluminum 6063 Aluminum 7075 Aluminum MIC 6 | ||
Stainlesss steel | SUS303, SUS304, SS316, SS316L | |
UNS S32304 UNS S32003 UNS S31803 UNS S32205 | ||
UNS S32760 UNS S32750 UNS S32550 UNS S32707 UNS S33207 | ||
Steel | 12L14 4140 1018 1045 12L14 4130 4142 ,O1 tool steel, | |
D2 tool steel,A36 1008 ,Alloy42 | ||
Titanium | Grades 1-4 Grade 5 Grade 9 | |
Brass | 260, C360, H59, H60, H62, H63, H65, H68, H70 | |
Copper | ||
Phosphor bronze | ||
Bronze | C932 | |
Carbon fiber | ||
PTFE | Polytetrafluoroethylene (PTFE) | |
Plastic | Acetal | (Polyoxymethylene (POM)) [Delrin] |
PEEK | Polycarbonate | |
Polystyrene | Polyether Ketone | |
Nylon | ||
ABS | ||
PVC | ||
Acrylic | ||
G-10 Garolite Fiberglass |
Finish Result | |
As Machined | Sharp edge and burrs will be removed |
Bead Blast | The part surface is left with a smooth, matte appearance |
Anodized | Type II creates a corrosion-resistant finish. Parts can be anodized in different colors—clear, black, red, and gold are most common—and is usually associated with aluminum. |
Type III is thicker and creates a wear-resistant layer in addition to the corrosion resistance | |
Powder Coat | This is a process where powdered paint is sprayed onto a part which is then baked in an oven. |
Customized | Cotact us via email, skype, whatsapp. We will look into a finishing process for you. |
Others | |
Tolerance | +/-0.005mm |
Lead Time | 1-2 weeks for samples, 3-4 weeks for mass production |
Drawing Accepted | Solid Works, Pro/Engineer, AutoCAD(DXF, DWG), PDF |
Payment Terms | TT/Paypal/WestUnion |
Industries Of Customized Precision Metal Stamping for EMI RFI Protection in High-Frequency Electronic Devices with Custom PCB RF Shields
1. Aircraft parts
2. Automobile parts
3. Fixture parts
4. Medical parts
5. Petro chemical parts
6. Education parts
Features Of High Quality RF Shield
1. High precision
2. Short processing time
3. Easier customized/personalized
Our Advantages
1. High-Performance Shielding in Compact Designs
Precision stamping allows for ultra-thin shields (as low as 0.1mm) that fit into space-constrained devices like smartphones, wearables, or automotive electronics.
Example: A custom-stamped copper shield for a 5G base station PCB reduced RFI by 30 dB while occupying just 20% of the volume compared to traditional shielding methods.
2. Cost-Effective Mass Production
Stamping dies are reusable, reducing per-unit costs for high-volume manufacturing.
Example: A stamped aluminum shield for IoT sensors cut production costs by 40% versus CNC machining, with no compromise on shielding effectiveness (tested to IEC 61000-4-3 standards).
3. Enhanced Thermal Management
Metal stamping enables the integration of heat sinks or thermal vias into shields, dissipating heat generated by high-power components while blocking EMI.
Example: A stamped nickel-silver shield for a GPU reduced junction temperatures by 15°C under full load, improving reliability in gaming laptops.
4. Regulatory Compliance and Customization
Shields can be engineered to meet FCC, CE, or MIL-STD-461 requirements, ensuring market access globally.
Example: A custom-stamped beryllium copper shield for a medical MRI system passed IEC 60601-1-2 EMI tests, enabling FDA approval for clinical use.
FAQ
Q1: Where can I get product & price information?
A1:Send us inquiry e-mail, we will contact you as we receive your mail.
Q2: How long can I get the sample?
A2:Depends on your specific items, within 3-7 days is required generally.
Q3: What kinds of information you need for quote?
A3:Kindly please provide the product drawing in PDF, and will be better you can provide in STEP or IGS.
Q4: What are the payment terms?
A4: We accept 50% as payment deposit, when the goods is done, we take photos for your check and you then pay the balance.
Q5: Are you a trading company or factory?
A5:We are direct factory with 10 experienced engineers and more than 650 employees as well approximate 2,000 square ft. workshop area.
Q6: What shall we do if we do not have drawings?
A6:Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Hight, Width), CAD or 3D file will be made for you if placed order.