EMI RFI Protection in High-Frequency Electronic Devices with Customized Precision Metal Stamping Custom PCB RF Shields
Description Of EMI RFI Protection in High-Frequency Electronic Devices with Customized Precision Metal Stamping Custom PCB RF Shields
High-frequency electronic devices, such as 5G communication modules, automotive radar systems, aerospace electronics, and medical imaging equipment, operate at frequencies where electromagnetic interference (EMI) and radio-frequency interference (RFI) can severely degrade performance. To ensure reliable operation, customized precision metal stamping combined with custom PCB RF shields provides a tailored solution for blocking unwanted electromagnetic radiation while maintaining signal integrity.
Material Of EMI RFI Protection in High-Frequency Electronic Devices with Customized Precision Metal Stamping Custom PCB RF Shields
Material and Testing Report | ||
Metal | Aluminum | Aluminum 2024 Aluminum 5052 Aluminum 6061-T6 |
Aluminum 6063 Aluminum 7075 Aluminum MIC 6 | ||
Stainlesss steel | SUS303, SUS304, SS316, SS316L | |
UNS S32304 UNS S32003 UNS S31803 UNS S32205 | ||
UNS S32760 UNS S32750 UNS S32550 UNS S32707 UNS S33207 | ||
Steel | 12L14 4140 1018 1045 12L14 4130 4142 ,O1 tool steel, | |
D2 tool steel,A36 1008 ,Alloy42 | ||
Titanium | Grades 1-4 Grade 5 Grade 9 | |
Brass | 260, C360, H59, H60, H62, H63, H65, H68, H70 | |
Copper | ||
Phosphor bronze | ||
Bronze | C932 | |
Carbon fiber | ||
PTFE | Polytetrafluoroethylene (PTFE) | |
Plastic | Acetal | (Polyoxymethylene (POM)) [Delrin] |
PEEK | Polycarbonate | |
Polystyrene | Polyether Ketone | |
Nylon | ||
ABS | ||
PVC | ||
Acrylic | ||
G-10 Garolite Fiberglass |
Finish Result | |
As Machined | Sharp edge and burrs will be removed |
Bead Blast | The part surface is left with a smooth, matte appearance |
Anodized | Type II creates a corrosion-resistant finish. Parts can be anodized in different colors—clear, black, red, and gold are most common—and is usually associated with aluminum. |
Type III is thicker and creates a wear-resistant layer in addition to the corrosion resistance | |
Powder Coat | This is a process where powdered paint is sprayed onto a part which is then baked in an oven. |
Customized | Cotact us via email, skype, whatsapp. We will look into a finishing process for you. |
Others | |
Tolerance | +/-0.005mm |
Lead Time | 1-2 weeks for samples, 3-4 weeks for mass production |
Drawing Accepted | Solid Works, Pro/Engineer, AutoCAD(DXF, DWG), PDF |
Payment Terms | TT/Paypal/WestUnion |
Industries Of EMI RFI Protection in High-Frequency Electronic Devices with Customized Precision Metal Stamping Custom PCB RF Shields
1. Aircraft parts
2. Automobile parts
3. Fixture parts
4. Medical parts
5. Petro chemical parts
6. Education parts
Features Of EMI RFI Protection in High-Frequency Electronic Devices with Customized Precision Metal Stamping Custom PCB RF Shields
1. High precision
2. Short processing time
3. Easier customized/personalized
Our Advantages
1. Superior Shielding Effectiveness in Miniaturized Designs
Precision stamping allows for ultra-thin shields (as low as 0.05mm) that fit into tightly packed PCB layouts without compromising performance.
Example: A custom-stamped copper shield for a 28 GHz 5G phased-array antenna reduced RFI by 40 dB while occupying only 15% of the PCB area compared to bulkier alternatives.
2. Cost-Efficient High-Volume Production
Stamping dies are reusable, reducing per-unit costs for large-scale manufacturing.
Example: A stamped aluminum shield for IoT sensors cut production costs by 35% versus CNC machining, with no loss in shielding performance (tested to CISPR 32 standards).
3. Enhanced Thermal & Mechanical Reliability
Metal stamping enables the integration of heat sinks, thermal vias, or cooling fins directly into the shield structure.
Example: A stamped nickel-silver shield for a high-power automotive radar module reduced junction temperatures by 12°C under full load, improving long-term reliability.
4. Regulatory Compliance & Customization for Global Markets
Shields can be engineered to meet FCC, CE, MIL-STD-461, or IEC 61000-4-3 requirements, ensuring market access worldwide.
Example: A custom-stamped beryllium copper shield for a medical MRI control system passed IEC 60601-1-2 EMI tests, enabling FDA approval for clinical use.
FAQ
Q1: Where can I get product & price information?
A1:Send us inquiry e-mail, we will contact you as we receive your mail.
Q2: How long can I get the sample?
A2:Depends on your specific items, within 3-7 days is required generally.
Q3: What kinds of information you need for quote?
A3:Kindly please provide the product drawing in PDF, and will be better you can provide in STEP or IGS.
Q4: What are the payment terms?
A4: We accept 50% as payment deposit, when the goods is done, we take photos for your check and you then pay the balance.
Q5: Are you a trading company or factory?
A5:We are direct factory with 10 experienced engineers and more than 650 employees as well approximate 2,000 square ft. workshop area.
Q6: What shall we do if we do not have drawings?
A6:Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Hight, Width), CAD or 3D file will be made for you if placed order.