Small-Scale CNC Turning Parts with Exceptional Surface Finishes for Industrial Machinery Fabrication
Description of Small-Scale CNC Turning Parts with Exceptional Surface Finishes for Industrial Machinery Fabrication
Small-scale CNC turning parts are precision-engineered components produced through Computer Numerical Control (CNC) turning processes, tailored specifically for industrial machinery fabrication. These parts are characterized by their high dimensional accuracy, intricate geometries, and, most notably, exceptional surface finishes. CNC turning utilizes automated lathes equipped with advanced tooling and cutting parameters to shape metal or plastic workpieces into desired forms with minimal manual intervention, ensuring consistent quality and repeatability. The exceptional surface finishes achieved through this process reduce friction, enhance wear resistance, and improve the overall aesthetic and functional performance of the machinery in which they are integrated.
Specification of Small-Scale CNC Turning Parts with Exceptional Surface Finishes for Industrial Machinery Fabrication
CNC Capacity | ||||
CNC Machining Center | 3 / 4 / 5 axis CNC Machining Centers | 40+ CNC Machines | ||
CNC Turning | φ0.5 - φ300 * 750 mm | DIN-2768-Fine +/-0.005 mm | ||
CNC Machining | 1270×508×635 mm(max) | DIN-2768-Fine +/-0.005 mm | ||
CNC Stamping | 1000 * 1000 mm(max) | DIN-2768-Fine +/-0.005 mm | ||
Drawing Format | IGS,STP,X_T ,DXF,DWG , Pro/E, PDF | |||
Inspection Equipments | Measurement Instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. | |||
Material Available | ||||
Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416, 17-4PH, etc. | |||
Steel | Mild steel, Carbon Steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. | |||
Brass | HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. | |||
Copper | C11000,C12000,C12000 C36000 etc. | |||
Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. | |||
Iron | A36, 45#, 1213, 12L14, 1215 etc. | |||
Plastic | ABS, PC, PE, POM, Delrin, Nylon, Teflon, PP,PEI, Peek etc. | |||
Surface Finishing | ||||
Aluminum Parts | Stainless Steel Parts | Steel Parts | Copper /Brass | Plastic Parts |
Clear Anodized | Polishing | Zinc plating | Polishing | Painting |
Color Anodized | Passivating | Oxide black | Passivation | Chrome plating |
Sandblast Anodized | Sandblasting | Nickel plating | Galvanized | polishing |
Chemical Film | Laser engraving | Chrome plating | Nickel Plating | Sandblast |
Brushing | Carburized | Chrome plating | Laser engraving | |
Polishing | Heat treatment | |||
Chroming | Powder Coated |
Quality Control
1. Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2. Checking the details before the production line operated
3. Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4. Checking the goods after they are finished---- Final quality control(FQC)
5. Checking the goods after they are finished-----Outgoing quality control(OQC)
Application Of Small-Scale CNC Turning Parts with Exceptional Surface Finishes for Industrial Machinery Fabrication
1. Auto Components Hardware Parts Auto Parts
2. Communication Equipment
3. Industrial Equipment
4. Medical EquipmentsMechanical Parts
5. Ship Accessories
6. Electrical Equipment
7. Mechanical Equipment
Our Advantages
Enhanced Precision and Consistency:
CNC turning machines operate with high precision, ensuring that each part produced adheres strictly to the specified dimensions and tolerances. This level of accuracy is crucial in industrial machinery, where even minor deviations can lead to performance issues or premature failure. The exceptional surface finish further contributes to the consistency of the parts, reducing variability in friction and wear characteristics across multiple units.
Improved Durability and Wear Resistance:
The smooth surface finish achieved through CNC turning reduces the contact area between moving parts, thereby minimizing friction and wear. This extends the service life of the components and the machinery as a whole, reducing maintenance costs and downtime. Additionally, the high-quality surface finish can enhance the effectiveness of coatings or lubricants applied to the parts, further improving their durability.
Increased Efficiency and Performance:
Small-scale CNC turning parts with exceptional surface finishes contribute to the overall efficiency of industrial machinery by reducing energy consumption due to lower friction. Smooth surfaces also facilitate better fluid flow in hydraulic or pneumatic systems, improving the responsiveness and accuracy of the machinery. These factors collectively enhance the performance and productivity of the industrial processes in which the machinery is employed.
Cost-Effective Production and Scalability:
While CNC turning may require an initial investment in equipment and programming, it offers significant cost savings in the long run. The automated nature of the process reduces labor costs and minimizes human error, leading to higher yields and lower scrap rates. Moreover, CNC turning is highly scalable, allowing for the efficient production of both small and large batches of parts without compromising on quality or surface finish. This flexibility makes it an ideal choice for industrial machinery fabricators who need to adapt to changing market demands or project requirements.
FAQ
Q1: Where can I get product & price information?
A1:Send us inquiry e-mail, we will contact you as we receive your mail.
Q2: How long can I get the sample?
A2:Depends on your specific items, within 3-7 days is required generally.
Q3: What kinds of information you need for quote?
A3:Kindly please provide the product drawing in PDF, and will be better you can provide in STEP or IGS.
Q4: What are the payment terms?
A4: We accept 50% as payment deposit, when the goods is done, we take photos for your check and you then pay the balance.
Q5: Are you a trading company or factory?
A5:We are direct factory with 10 experienced engineers and more than 650 employees as well approximate 2,000 square ft. workshop area.
Q6: What shall we do if we do not have drawings?
A6:Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Hight, Width), CAD or 3D file will be made for you if placed order.