High-Speed CNC Turning Plastic Metal Redefining Speed and Accuracy in Rotational Parts
Description of High-Speed CNC Turning Plastic Metal Redefining Speed and Accuracy in Rotational Parts
High-speed CNC turning is an advanced subtractive manufacturing process that rotates a workpiece (plastic or metal) on a spindle at elevated speeds while a stationary cutting tool removes material to form precise rotational parts. By combining rapid spindle rotation (often exceeding 10,000 RPM) with optimized tool paths, this method achieves faster material removal rates, superior surface finishes, and tighter tolerances (±0.001 mm or better) compared to conventional turning. It excels in producing axially symmetric components like shafts, bushings, hydraulic fittings, and medical implants, where dimensional accuracy and repeatability are critical.
Specification of High-Speed CNC Turning Plastic Metal Redefining Speed and Accuracy in Rotational Parts
CNC Capacity | ||||
CNC Machining Center | 3 / 4 / 5 axis CNC Machining Centers | 40+ CNC Machines | ||
CNC Turning | φ0.5 - φ300 * 750 mm | DIN-2768-Fine +/-0.005 mm | ||
CNC Machining | 1270×508×635 mm(max) | DIN-2768-Fine +/-0.005 mm | ||
CNC Stamping | 1000 * 1000 mm(max) | DIN-2768-Fine +/-0.005 mm | ||
Drawing Format | IGS,STP,X_T ,DXF,DWG , Pro/E, PDF | |||
Inspection Equipments | Measurement Instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. | |||
Material Available | ||||
Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416, 17-4PH, etc. | |||
Steel | Mild steel, Carbon Steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. | |||
Brass | HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. | |||
Copper | C11000,C12000,C12000 C36000 etc. | |||
Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. | |||
Iron | A36, 45#, 1213, 12L14, 1215 etc. | |||
Plastic | ABS, PC, PE, POM, Delrin, Nylon, Teflon, PP,PEI, Peek etc. | |||
Surface Finishing | ||||
Aluminum Parts | Stainless Steel Parts | Steel Parts | Copper /Brass | Plastic Parts |
Clear Anodized | Polishing | Zinc plating | Polishing | Painting |
Color Anodized | Passivating | Oxide black | Passivation | Chrome plating |
Sandblast Anodized | Sandblasting | Nickel plating | Galvanized | polishing |
Chemical Film | Laser engraving | Chrome plating | Nickel Plating | Sandblast |
Brushing | Carburized | Chrome plating | Laser engraving | |
Polishing | Heat treatment | |||
Chroming | Powder Coated |
Quality Control
1. Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2. Checking the details before the production line operated
3. Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4. Checking the goods after they are finished---- Final quality control(FQC)
5. Checking the goods after they are finished-----Outgoing quality control(OQC)
Application Of High-Speed CNC Turning Plastic Metal Redefining Speed and Accuracy in Rotational Parts
1. Auto Components Hardware Parts Auto Parts
2. Communication Equipment
3. Industrial Equipment
4. Medical EquipmentsMechanical Parts
5. Ship Accessories
6. Electrical Equipment
7. Mechanical Equipment
Our Advantages
Enhanced Productivity Through Faster Cycle Times
High spindle speeds and rapid feed rates reduce machining time per part, enabling shorter production cycles. For example, a metal shaft that might take 10 minutes to machine conventionally could be completed in 3–4 minutes with high-speed turning, boosting throughput without sacrificing quality.
Superior Surface Finish and Dimensional Accuracy
The combination of high-speed cutting and advanced tooling minimizes tool vibration and heat generation, resulting in smoother finishes (Ra ≤ 0.8 µm) and tighter tolerances. This eliminates or reduces the need for secondary polishing, saving time and costs in industries like medical devices, where surface quality is paramount.
Extended Tool Life and Reduced Downtime
High-speed machining optimizes cutting parameters (e.g., shallow depths of cut, higher feed rates) to distribute wear evenly across the tool edge, prolonging tool life by up to 50% compared to traditional methods. Fewer tool changes translate to less machine downtime and lower operational costs.
Material Versatility and Process Flexibility
The process adapts seamlessly to diverse materials, from soft plastics (which require sharp tools to prevent melting) to hard metals (demanding robust, coated tools). This flexibility allows manufacturers to use a single high-speed CNC lathe for multiple applications, streamlining production and reducing equipment investment.
FAQ
Q1: Where can I get product & price information?
A1:Send us inquiry e-mail, we will contact you as we receive your mail.
Q2: How long can I get the sample?
A2:Depends on your specific items, within 3-7 days is required generally.
Q3: What kinds of information you need for quote?
A3:Kindly please provide the product drawing in PDF, and will be better you can provide in STEP or IGS.
Q4: What are the payment terms?
A4: We accept 50% as payment deposit, when the goods is done, we take photos for your check and you then pay the balance.
Q5: Are you a trading company or factory?
A5:We are direct factory with 10 experienced engineers and more than 650 employees as well approximate 2,000 square ft. workshop area.
Q6: What shall we do if we do not have drawings?
A6:Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Hight, Width), CAD or 3D file will be made for you if placed order.