High Precision Vacuum Casting Rapid Prototype,3D Printing SLS SLA Service ABS Prototype Plastic CNC parts prototype
Xiange is fully capable of handling your vacuum casting and silicone molding needs. With years of expertise in the field, we can fabricate your plastic parts to the highest standard, as well as cost-efficient and with fast turnarounds.
Specification
Vacuum Casting For Low Volume Manufacturing
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HeiCast Japan-Hei Cast 8751 (PC Like), Hei Casti-8150(ABS Like), Hei Cast 8400(Rubber Like), Hei Cast8550(PP like).
Pelnox Japan-MU-52/55/56 (ABS Like), MU-858(Fire-frame ABS Like) MU-70(PPl Like), MU-89(Rubberl Like).
Axson France-PX 527(PC Like), PX5210(PMMA Like), PX 223HT/118PA(ABS Like), PX245 (PA Like), UP 5690(PP/HDPE Like).
Synthene France-PR 700(ABS Like), PR 740(PP/HDPE Like)PR 751(Thermal Resistance), PR2900(PA/PC Like), PRC1708(PMMA Like).
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STP, IGES, Pro/E, AutoCAD, SOLIDWORK, CAXA, UG, CAD, CAM, CAE,etc
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Automotive, Test systems, Sensors, Medical, Sports, Consumer, Home appliance,Electronic, Pumps, Computers, Power and energy,Architecture, Printing, Food, Textile machinery, Optical, Lighting, Security and safety, AOI, SMT equipment, etc.
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Finishing Services
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Painting , Electrical Plating , Silkscreen , We can do any color according your requirement.
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Depends on Your Requirement.
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1.Materail:Strickly control of material selection , meet clients request.
2.In-prosess inspection:detect product after each process finished.
3.Final inspection :stricly quality test before items are packed.
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Packaging Shipping
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Carton, Box, wooden or as required; DHL or FEDEX.
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Technical Guide for Vacuum Casting
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Standard Accuracy
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Standard tolerance on ±0.15mm/100mm, with precision able to reach ±0.05 mm.
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Maximum Size
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The vacuum equipment can hold 2.0M*1.2M*1.0M mold specifications.
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Minimum Wall
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The minimum wall thickness is 0.5mm, the best is 1.5mm~2.5mm to ensure the mold is filled properly.
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Lifetime of Mold
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Typical quantities up to 20-25 copies per mold.
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Leading Time
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Up to 200 copies can be produced in 7 to 10 days
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Finishing Services
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Colored, textured, painted, coated, clear polished, insert, and over-molding.
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Contact us today for more information about our casting services.
Industry Range |
What we can Provide |
CNC Machining Service |
Turning, Milling, Stamping, Bending, Welding, Tapping, Riveting,
Gear cutting, Wire-cutting, etc
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Sheet Metal Service |
Home Appliance Prototype |
Refrigerator, Washing Machine, Microwave Oven, Hair Dryers, etc. |
Auto Part Prototype |
1:1 or 1:10 Car Model, Auto Parts, Bumper, Dashboard, Car Lamp, Motorcycle, Scooter, Bike and etc. |
Medical Device Prototype |
Scanner Case, Ultrasonic diagnostic imaging care etc. |
SLS/SLA 3D Printing Service |
Custom SLA SLS custom 3D printing service |
Vacuum Casting |
Low MOQ customization service |
Vacuum casting is a manufacturing technology that uses a vacuum to draw liquid casting material into a mold. It differs significantly from injection molding, which pushes liquid material into a mold using a screw.
The process of vacuum casting offers significant advantages, and is particularly useful for parts that have undercuts or fine details.
The resin part is then cured in an oven and removed from the silicone mold after cool down, which can be reused around 20 times.
Each cast part is an exact copy of the original master model. It’s a perfect
solution for rapid prototyping and making small batches of quality parts.
OUR ADVANTAGES
High precision Fast Lead Time
Strictly Confidential Quality Inspection
Quality Control Standards |
To consistently exceed customer expectations, quality control and assurance is achieved through |
• Comprehensive written procedures and policies |
• Fully equipped inspection department |
• Detailed records of incoming raw material |
• Consistent calibration and labeling of inspection tools |
• Optional XRF analysis reports |
• Designated areas for non-conformationg parts |
• Analysis of root cause of non-conformances |
• Staff members being strongly encouraged to suggest |
• Test tools:3D projectors, ordinary projectors, all kinds of accurate measuring tools,Salt spraying testers, high temperature resistant testers,
low temperature resistant testers, etc
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improvements in methods, materials and suppliers |
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CNC Machining, Prototype, 3D Printing, CNC Precision Parts, Sheet Metal Processing, Silicone Compound Mold, Small Batch Customization,
Vaccum Casting 3D,RIM, Printing product parts prototype Services etc.
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Technological Innovation, Complex and Difficult Sample Processing, Fast Quotation, Fast Processing, High Precision, High Quality, Product Confidentiality, One-to-one Service, High Cost Performance
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Mechanical Hardware, Electronic Instruments, Household Appliances, Lighting, 3C Digital, Mobile Phones, Automobile & Motorcycle Accessories, Automated Robots, Drones, Medical Equipment, Aerospace & Military Industry, etc.
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3/4/5-axis CNC Machining, Lathe Processing, Rapid Prototyping, 3D Printing SLA/SLS/SLM/FDM, Silicone Compound Mold, Sheet Metal Forming, EDM, Wire Cutting, etc.
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CNC Machining Center, CNC lathe, CNC Engraving & Milling Machine, Milling Machine, 3D Printer, Drilling & Tapping Machine, Sandblasting Machine, etc.
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1000-5000 per day
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1.Project Customization 2.Disassembly & Programming 3.Material Preparation 4.CNC Processing 5.QC Inspection 6.Surface
Treatment 7.General Quality Inspection 8.Shipment of Finished Products
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Metal: Aluminum Alloy, Zinc Alloy, Magnesium Alloy, Titanium Alloy, Steel, Copper, Brass, Stainless Steel, Sheet Metal, etc.
Plastic: ABS, PC, PE, PP, POM, Acrylic (PMMA), FR4, Nylon, Bakelite, Silicone Rubber, etc.
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Grinding, Polishing, Silk Screen, Electroplating, UV, Oxidation, Wire Drawing, Laser Carving, Sandblasting, Leather Texture, Surface Etching, Baking Finish Encapsulation, Transfer, Bronzing, etc.
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3-coordinate Measuring Instrument, 2.5-dimensional Measuring Instrument, Inner Diameter Micrometer, Outer Diameter Micrometer, Electronic Height Ruler, Thread Pass-through Gauge, External Thread Ring Gauge, Electronic Caliper, Needle Gauge, etc.
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1.Material Procurement
2.Material Inspection
3.Material Storage
4.Order Picking
5.CNC Processing
6.QC Initial Inspection
7.Surface Treatment
8.QC General Quality Inspection
9.Finished Product Storage
10.Packaging
11.Packaging Inspection
12.Shipment
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1-10 Days (The Actual Construction Period Depends on the Quantity and Requirements of the Product)
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Inner Packing: Foam, Plastic, Paper, etc.
Outer Packing: Hard Thick Cardboard Box, Custom Wooden Box, etc.
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Q:Why would I choose vacuum casting over injection molding?
A:Vacuum casting is a more affordable alternative to IM, especially in low volumes. It also offers unique advantages like an excellent surface finish..
Q:Can I make production-quality parts using vacuum casting?
A:Vacuum casting is best for making visually impressive prototypes, but it can also be used for non-mechanical end-use parts like cases and covers.
Q:What happens to the silicone mold(s)? Can I keep them?
A:The silicone molds used in vacuum casting have a short lifespan, typically around 20 moldings, so we dispose of them after use.
Q. Can you make multi-cavity mold?
A: Yes, we are capable of making molds in 16, 24, 48, 64 cavities.
Q. What certificates are you qualified?
A: We are qualified in ISO9001, and we have system for TS16949.
Q. Before shipment, how to make sure the products quality?
A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.
We will supply you a video for production process detail, products pictures for structure and surface detail, inspection report, packing detail and so on.