Customized Cast Parts Vacuum Casting Parts Casting Smelting Vacuum Casting Service
Description of Vacuum Casting Parts
Vacuum casting is a versatile and efficient manufacturing process used to create high-quality prototypes and small-scale production parts. Vacuum casting parts are produced by pouring liquid polyurethane or silicone materials into a mold under vacuum pressure, allowing the material to replicate the mold's intricate details. The vacuum casting process is especially popular for its ability to create complex geometries and produce parts with excellent surface finish and mechanical properties.
Multiple Material Options: Vacuum casting parts can be made using a wide range of materials, including various polyurethane resins with different properties, colors, and hardness levels. This allows for the production of parts with specific mechanical, thermal, or visual characteristics.
Specification of Vacuum Casting Parts
Material | Aluminum (aluminium), Magnesium, Zinc, Zamak, Brass |
Casting Mold
|
Design, Fabrication, Test, Modification & Maintenance |
Surface Treatment | Sanblasting, Polishing, Plating, Powder Coating, Anodisation etc |
Accuracy | Class CT4~CT11 |
Surface Roughness | Ra1.6~Ra6.3 |
Certificate | ISO 9001:2015 |
Cavity | Single or multiple |
Mold Life Time | 50K - 150K times |
Size | According to customers' drawings |
Drawing Format | PDF, DWG, DXF,IGS, STP, X_T etc. |
Applications of Vacuum Casting Parts
1. Product Design and Development: Vacuum casting is widely used in the product design and development stage to create functional prototypes. Designers can quickly iterate and validate their concepts before moving to mass production, reducing time-to-market and development costs.
2. Consumer Electronics: Vacuum casting is used to manufacture customized casings, covers, and components for consumer electronic products such as smartphones, tablets, remote controls, and wearables.
3. Automotive Industry: Vacuum casting is utilized for creating interior components, dashboard prototypes, and light covers, enabling automotive manufacturers to test the design, fit, and functionality before final production.
Quality Control
1. Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2. Checking the details before the production line operated
3. Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4. Checking the goods after they are finished---- Final quality control(FQC)
5. Checking the goods after they are finished-----Outgoing quality control(OQC)
Advantages
1. Quality control: the defective products rate is 0.1%. Imported material 100%.
2. Reasonable price. Precision made. Experience & reasonable QC that you can reply on.
3. Each part would be given 100% test and tryout before shipment.
4. Adequate supply capacity. Punctual delivery time.
FAQ
Q: How can I customize my products ?
A: Please describe your project. Include the following information so that we can provide an accurate quote: Part Name, 3D CAD Drawing, Quantity, Material, Color, Finishing.
Q: How can I know my products going on ?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the production process.
Q: Can You sign a confidentiality greement ?
A: We can sign a confidentiality agreement according to your needs.
Q: What is your terms of payment ?
A: 30% in advance ,70% balance before shipment. Other terms negotiable.
Q: Are you a trading company or factory?
A: We are direct factory with 20 experienced engineers and more than 80 employees as well approximate 3,000 square meters workshop area.
Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.