Using Vacuum Casting Service.OEM Silicone Mold Rapid Prototyping Manufacturer Make Urethane Plastic Prototypes
Xiange is fully capable of handling your vacuum casting and silicone molding needs. With years of expertise in the field, we can fabricate your plastic parts to the highest standard, as well as cost-efficient and with fast turnarounds.
Specification
Contact us today for more information about our casting services.
Industry Range | What we can Provide |
CNC Machining Service |
Turning, Milling, Stamping, Bending, Welding, Tapping, Riveting, Gear cutting, Wire-cutting, etc |
Sheet Metal Service | |
Home Appliance Prototype | Refrigerator, Washing Machine, Microwave Oven, Hair Dryers, etc. |
Auto Part Prototype | 1:1 or 1:10 Car Model, Auto Parts, Bumper, Dashboard, Car Lamp, Motorcycle, Scooter, Bike and etc. |
Medical Device Prototype | Scanner Case, Ultrasonic diagnostic imaging care etc. |
SLS/SLA 3D Printing Service | Custom SLA SLS custom 3D printing service |
Vacuum Casting | Low MOQ customization service |
Vacuum casting is a manufacturing technology that uses a vacuum to draw liquid casting material into a mold. It differs significantly from injection molding, which pushes liquid material into a mold using a screw.
The process of vacuum casting offers significant advantages, and is particularly useful for parts that have undercuts or fine details.
The resin part is then cured in an oven and removed from the silicone mold after cool down, which can be reused around 20 times.
Each cast part is an exact copy of the original master model. It’s a perfect
solution for rapid prototyping and making small batches of quality parts.
OUR ADVANTAGES
Quality Control Standards | |
To consistently exceed customer expectations, quality control and assurance is achieved through | |
• Comprehensive written procedures and policies | • Fully equipped inspection department |
• Detailed records of incoming raw material | • Consistent calibration and labeling of inspection tools |
• Optional XRF analysis reports | • Designated areas for non-conformationg parts |
• Analysis of root cause of non-conformances | • Staff members being strongly encouraged to suggest |
• Test tools:3D projectors, ordinary projectors, all kinds of accurate measuring tools,Salt spraying testers, high temperature resistant testers, low temperature resistant testers, etc |
improvements in methods, materials and suppliers |
What makes Xiange ’s vacuum casting service unique?
Our vacuum casting service is noted for its exceptional quality and speed. Our skilled technicians combine decades of experience with the latest technologies to produce exceptional prototypes and engineering models quickly. We can also further enhance your parts with a suite of finishing services including machining, media blasting, printing, painting and more.
Can Xiange provide design services, industrial design support or product development support as an extension of its vacuum casting services?
Yes. To supplement our vacuum casting services, we offer an expanded service geared for design-for-manufacturing support. While we once reserved this service only for approved orders, we now provide it to all incoming RFQs. We also offer light assembly services to meet your needs.
What are Xiange ’s quality standards for its vacuum casting services?
To ensure the highest standard of quality for all of your finished parts, our team adheres to a strict quality control process. This starts with the verification and testing of all materials. During production, we meticulously control temperature, humidity and other processing conditions to maintain the highest degree of consistency in your parts.
How do I get a quote for Xiange’s vacuum casting services?
We make it easy to get a fast quotation. Simply upload your CAD files and product details and we’ll send you a free quotation within 24 hrs. or less.
What are the limitations of vacuum casting?
There are some limitations to the vacuum casting process. Developers need to use good design practices to ensure enough draft so the part can be released. For the same reason, avoid undercuts, deep ribs, bosses and other features that will destroy the relatively soft silicone mold when it opens.
What keeps the mold together in vacuum casting?
When our technicians cut the mold open to remove the master pattern, they make a sawtooth pattern on the cutline that acts like a key. This helps the mold to be resealed in the correct orientation for pouring resin. The mold merely needs to be taped and stapled shut to avoid any leakage during the pour.
Why would I choose vacuum casting over injection molding?