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Rapid Prototype Silicone Parts Prototyping Vacuum Casting Services For SMT Equipment

Rapid Prototype Silicone Parts Prototyping Vacuum Casting Services For SMT Equipment

  • High Light

    SMT equipment Vacuum Casting Services

    ,

    Vacuum Casting rapid prototype silicone parts

    ,

    SMT equipment silicone rapid prototyping

  • Material Capabilities
    Resin, Nylon, ABS Plastic, Arcylic, Metal Powder, Rubber
  • Products
    Vacuum Casting Rapid Prototype Casting PU Polyurethane Resin Products
  • Brand Name
    Xiange
  • Process
    Vacuum Casting Rapid Prototype
  • Application
    Metal Plastic Parts
  • Tolerance
    +/-0.01mm
  • MOQ
    1 Piece
  • OEM/ODM
    Acceptable
  • Equipment
    3d Printing Machine
  • Surface Treatment
    Polishing,painting,coating, Silk Screen
  • Used
    Motor, Auto,computer,Telecom,mechical ,electronics,appliance,military,aerospace.
  • Package
    Platic Bag ,Blister Box ,Tap Reel Or As Your Required
  • Place of Origin
    China
  • Brand Name
    Xiange
  • Certification
    ISO 9001:2015 SGS RoHS
  • Model Number
    Vacu-XG-8
  • Minimum Order Quantity
    1 pcs
  • Price
    USD 1$-2$
  • Packaging Details
    Carton Wooden case
  • Delivery Time
    5-8 days
  • Payment Terms
    T/T, Western Union, MoneyGram
  • Supply Ability
    10 SET per week

Rapid Prototype Silicone Parts Prototyping Vacuum Casting Services For SMT Equipment

Using Vacuum Casting Service.OEM Silicone Mold Rapid Prototyping Manufacturer Make Urethane Plastic Prototypes

Rapid Prototype Silicone Parts Prototyping Vacuum Casting Services For SMT Equipment 0

Xiange is fully capable of handling your vacuum casting and silicone molding needs. With years of expertise in the field, we can fabricate your plastic parts to the highest standard, as well as cost-efficient and with fast turnarounds.

 

Specification

 

Vacuum Casting For Low Volume Manufacturing
 
 
Material
HeiCast Japan-Hei Cast 8751 (PC Like), Hei Casti-8150(ABS Like), Hei Cast 8400(Rubber Like), Hei Cast8550(PP like).
Pelnox Japan-MU-52/55/56 (ABS Like), MU-858(Fire-frame ABS Like) MU-70(PPl Like), MU-89(Rubberl Like).
Axson France-PX 527(PC Like), PX5210(PMMA Like), PX 223HT/118PA(ABS Like), PX245 (PA Like), UP 5690(PP/HDPE Like).
Synthene France-PR 700(ABS Like), PR 740(PP/HDPE Like)PR 751(Thermal Resistance), PR2900(PA/PC Like), PRC1708(PMMA Like).
Drawing Format
STP, IGES, Pro/E, AutoCAD, SOLIDWORK, CAXA, UG, CAD, CAM, CAE,etc
 
Application
Automotive, Test systems, Sensors, Medical, Sports, Consumer, Home appliance,Electronic, Pumps, Computers, Power and energy,Architecture, Printing, Food, Textile machinery, Optical, Lighting, Security and safety, AOI, SMT equipment, etc.
MOQ
1 PCS
Finishing Services
Painting , Electrical Plating , Silkscreen , We can do any color according your requirement.
Color
Depends on Your Requirement.
 
Quality Inspection
1.Materail:Strickly control of material selection , meet clients request.
2.In-prosess inspection:detect product after each process finished.
3.Final inspection :stricly quality test before items are packed.
Packaging Shipping
Carton, Box, wooden or as required; DHL or FEDEX.
Technical Guide for Vacuum Casting
Standard Accuracy
Standard tolerance on ±0.15mm/100mm, with precision able to reach ±0.05 mm.
Maximum Size
The vacuum equipment can hold 2.0M*1.2M*1.0M mold specifications.
Minimum Wall
The minimum wall thickness is 0.5mm, the best is 1.5mm~2.5mm to ensure the mold is filled properly.
Lifetime of Mold
Typical quantities up to 20-25 copies per mold.
Leading Time
Up to 200 copies can be produced in 7 to 10 days
Finishing Services
Colored, textured, painted, coated, clear polished, insert, and over-molding.
 

Contact us today for more information about our casting services.

Industry Range What we can Provide
CNC Machining Service

Turning, Milling, Stamping, Bending, Welding, Tapping, Riveting,

Gear cutting, Wire-cutting, etc

Sheet Metal Service
Home Appliance Prototype Refrigerator, Washing Machine, Microwave Oven, Hair Dryers, etc.
Auto Part Prototype 1:1 or 1:10 Car Model, Auto Parts, Bumper, Dashboard, Car Lamp, Motorcycle, Scooter, Bike and etc.
Medical Device Prototype Scanner Case, Ultrasonic diagnostic imaging care etc.
SLS/SLA 3D Printing Service Custom SLA SLS custom 3D printing service
Vacuum Casting Low MOQ customization service

 

Vacuum casting is a manufacturing technology that uses a vacuum to draw liquid casting material into a mold. It differs significantly from injection molding, which pushes liquid material into a mold using a screw.

The process of vacuum casting offers significant advantages, and is particularly useful for parts that have undercuts or fine details.

Rapid Prototype Silicone Parts Prototyping Vacuum Casting Services For SMT Equipment 1

 

The resin part is then cured in an oven and removed from the silicone mold after cool down, which can be reused around 20 times.

Each cast part is an exact copy of the original master model. It’s a perfect

solution for rapid prototyping and making small batches of quality parts.

 

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                                OUR ADVANTAGES

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       High precision                Fast Lead Time

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   Strictly Confidential           Quality Inspection 

Quality Control Standards
To consistently exceed customer expectations, quality control and assurance is achieved through
• Comprehensive written procedures and policies • Fully equipped inspection department
• Detailed records of incoming raw material • Consistent calibration and labeling of inspection tools
• Optional XRF analysis reports • Designated areas for non-conformationg parts
• Analysis of root cause of non-conformances • Staff members being strongly encouraged to suggest

• Test tools:3D projectors, ordinary projectors, all kinds of accurate measuring tools,Salt spraying testers, high temperature resistant testers,

low temperature resistant testers, etc

improvements in methods, materials and suppliers

 

Service Items
CNC Machining, Prototype, 3D Printing, CNC Precision Parts, Sheet Metal Processing, Silicone Compound Mold, Small Batch Customization,
Vaccum Casting 3D,RIM, Printing product parts prototype Services etc.
Service Features
Technological Innovation, Complex and Difficult Sample Processing, Fast Quotation, Fast Processing, High Precision, High Quality, Product Confidentiality, One-to-one Service, High Cost Performance
Application Area
Mechanical Hardware, Electronic Instruments, Household Appliances, Lighting, 3C Digital, Mobile Phones, Automobile & Motorcycle Accessories, Automated Robots, Drones, Medical Equipment, Aerospace & Military Industry, etc.
Processing Technology
3/4/5-axis CNC Machining, Lathe Processing, Rapid Prototyping, 3D Printing SLA/SLS/SLM/FDM, Silicone Compound Mold, Sheet Metal Forming, EDM, Wire Cutting, etc.
Processing Equipment
CNC Machining Center, CNC lathe, CNC Engraving & Milling Machine, Milling Machine, 3D Printer, Drilling & Tapping Machine, Sandblasting Machine, etc.
Processing Capacity
1000-5000 per day
Manufacturing Process
1.Project Customization 2.Disassembly & Programming 3.Material Preparation 4.CNC Processing 5.QC Inspection 6.Surface
Treatment 7.General Quality Inspection 8.Shipment of Finished Products
Processing Material
Metal: Aluminum Alloy, Zinc Alloy, Magnesium Alloy, Titanium Alloy, Steel, Copper, Brass, Stainless Steel, Sheet Metal, etc.
Plastic: ABS, PC, PE, PP, POM, Acrylic (PMMA), FR4, Nylon, Bakelite, Silicone Rubber, etc.
Surface Treatment
Grinding, Polishing, Silk Screen, Electroplating, UV, Oxidation, Wire Drawing, Laser Carving, Sandblasting, Leather Texture, Surface Etching, Baking Finish Encapsulation, Transfer, Bronzing, etc.
Inspection Equipment
3-coordinate Measuring Instrument, 2.5-dimensional Measuring Instrument, Inner Diameter Micrometer, Outer Diameter Micrometer, Electronic Height Ruler, Thread Pass-through Gauge, External Thread Ring Gauge, Electronic Caliper, Needle Gauge, etc.
Construction Period
1-10 Days (The Actual Construction Period Depends on the Quantity and Requirements of the Product)
Product Packaging
Inner Packing: Foam, Plastic, Paper, etc.
Outer Packing: Hard Thick Cardboard Box, Custom Wooden Box, etc.
Payment Method
T/T, MoneyGram, Western Union

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What makes Xiange ’s vacuum casting service unique?

Our vacuum casting service is noted for its exceptional quality and speed. Our skilled technicians combine decades of experience with the latest technologies to produce exceptional prototypes and engineering models quickly. We can also further enhance your parts with a suite of finishing services including machining, media blasting, printing, painting and more.

 

Can Xiange provide design services, industrial design support or product development support as an extension of its vacuum casting services?

Yes. To supplement our vacuum casting services, we offer an expanded service geared for design-for-manufacturing support. While we once reserved this service only for approved orders, we now provide it to all incoming RFQs. We also offer light assembly services to meet your needs.

 

What are Xiange ’s quality standards for its vacuum casting services?

To ensure the highest standard of quality for all of your finished parts, our team adheres to a strict quality control process. This starts with the verification and testing of all materials. During production, we meticulously control temperature, humidity and other processing conditions to maintain the highest degree of consistency in your parts.

 

How do I get a quote for Xiange’s vacuum casting services?

We make it easy to get a fast quotation. Simply upload your CAD files and product details and we’ll send you a free quotation within 24 hrs. or less.

 

What are the limitations of vacuum casting?

There are some limitations to the vacuum casting process. Developers need to use good design practices to ensure enough draft so the part can be released. For the same reason, avoid undercuts, deep ribs, bosses and other features that will destroy the relatively soft silicone mold when it opens.

 

What keeps the mold together in vacuum casting?

When our technicians cut the mold open to remove the master pattern, they make a sawtooth pattern on the cutline that acts like a key. This helps the mold to be resealed in the correct orientation for pouring resin. The mold merely needs to be taped and stapled shut to avoid any leakage during the pour.

 

Why would I choose vacuum casting over injection molding?

Vacuum casting is a more affordable alternative to IM, especially in low volumes. It also offers unique advantages like an excellent surface finish.
 
Can I make production-quality parts using vacuum casting?
Vacuum casting is best for making visually impressive prototypes, but it can also be used for non-mechanical end-use parts like cases and covers.
 
What happens to the silicone mold(s)? Can I keep them?
The silicone molds used in vacuum casting have a short lifespan, typically around 20 moldings, so we dispose of them after use. If you wish to keep the 3D printed or CNC machined master model, talk to us directly.